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판재 스크래치 저감을 위한 제관 라인 이송 핑거 접촉부의 설계 개선

Design Improvement of Carrier Finger on Sheet Metal Forming Line for the Prevention of Scratch

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초록

In this study, we developed a new carrier finger to prevent scratches in a sheet metal forming line. The developed carrier finger was designed to have a streamlined shape with a larger radius of curvature at the edges, as well as a smaller contact area. To evaluate the scratch alleviation effect, a sliding contact analysis and scratch test using the pin on a plate wear tester were conducted for both the old and new carrier fingers. The results show that, for both transverse and longitudinal movements of the strip, the newly designed carrier finger reduces both the friction and scratch depth by its streamlined shape, which decreases the pressure spike at the edge.

Abstract

In this study, we developed a new carrier finger to prevent scratches in a sheet metal forming line. The developed carrier finger was designed to have a streamlined shape with a larger radius of curvature at the edges, as well as a smaller contact area. To evaluate the scratch alleviation effect, a sliding contact analysis and scratch test using the pin on a plate wear tester were conducted for both the old and new carrier fingers. The results show that, for both transverse and longitudinal movements of the strip, the newly designed carrier finger reduces both the friction and scratch depth by its streamlined shape, which decreases the pressure spike at the edge.

참고문헌 (5)

  1. R. G. Bayer, "Mechanical Wear Prediction and Prevention" (1994), Marcel Dekker
  2. G. Subbash, "Investigation of the oVerall Friction Coefficient in Single-pass Scratch Test", Wear, 252, pp.123~134 (2002)
  3. H. Pelletier, "Influence of the Friction Coefficient on the Contact Geometry During Scratch Onto Amorphous Polymers", Wear, 268, pp.1157~1169 (2010)
  4. K. Ludema, "Friction, Lubrication and Wear Technology, ASM handbook 18" (1992), ASM International
  5. 김태완, "스크래치 방지를 위한 테이퍼 롤링형 판재 누름키의 개발", 한국산학기술학회논문지, 11(12), pp.4715~4720 (2010), 한국산학기술학회

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