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Surface Texturing한 평행 스러스트 베어링의 열유체윤활 해석: 딤플 반경과 깊이의 영향

THD Analysis of a Surface Textured Parallel Thrust Bearing: Effect of Dimple Radius and Depth

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키워드

주제분류기계공학

초록

In order to reduce friction and improve reliability, researchers have applied various surface texturingmethods to highly sliding machine elements such as mechanical seals and piston rings. Despite extensive theoreticalresearch on surface texturing, previous numerical results are only applicable to isothermal and iso-viscousconditions. Because the lubricant flow pattern of textured bearing surfaces is much more complicated thanthat for non-textured bearings, the Navier?Stokes equation is more suitable than the Reynolds equation for theformer. This study carries out a thermohydrodynamic (THD) lubrication analysis to investigate the lubricationcharacteristics of a single micro-dimpled parallel thrust bearing cell. The analysis involves using the continuity,Navier?Stokes, energy, temperature?viscosity relation, and heat conduction equations with the commercial computationalfluid dynamics (CFD) code FLUENT. This study discretizes these equations using the finite volumemethod and solves them using the SIMPLE algorithm. The results include finding the streamlines, pressure andtemperature distributions, and variations in the friction force and leakage for various dimple radii and depths. Increasing the dimple radius and decreasing the depth causes a recirculation flow to form because of a strongvortex, and the oil temperature greatly increases compared with the non-textured case. The present numericalscheme and results are applicable to THD analysis of various surface-textured sliding bearings and can lead tofurther study.

Abstract

In order to reduce friction and improve reliability, researchers have applied various surface texturingmethods to highly sliding machine elements such as mechanical seals and piston rings. Despite extensive theoreticalresearch on surface texturing, previous numerical results are only applicable to isothermal and iso-viscousconditions. Because the lubricant flow pattern of textured bearing surfaces is much more complicated thanthat for non-textured bearings, the Navier?Stokes equation is more suitable than the Reynolds equation for theformer. This study carries out a thermohydrodynamic (THD) lubrication analysis to investigate the lubricationcharacteristics of a single micro-dimpled parallel thrust bearing cell. The analysis involves using the continuity,Navier?Stokes, energy, temperature?viscosity relation, and heat conduction equations with the commercial computationalfluid dynamics (CFD) code FLUENT. This study discretizes these equations using the finite volumemethod and solves them using the SIMPLE algorithm. The results include finding the streamlines, pressure andtemperature distributions, and variations in the friction force and leakage for various dimple radii and depths. Increasing the dimple radius and decreasing the depth causes a recirculation flow to form because of a strongvortex, and the oil temperature greatly increases compared with the non-textured case. The present numericalscheme and results are applicable to THD analysis of various surface-textured sliding bearings and can lead tofurther study.

참고문헌 (17)

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  12. 박태조, "Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제4보 - 딤플 형상의 영향", 한국윤활학회지, 27(6), pp.338~343 (2011), 한국윤활학회
  13. 박태조, "Micro-Texturing한 Slider Bearing의 윤활특성 : 딤플 밀도의 영향", 대한기계학회논문집 A, 37(4), pp.437~442 (2013), 대한기계학회
  14. 이준오, "표면조직 가공한 유압부품면에서의 윤활특성", 드라이브·컨트롤, 9(4), pp.26~31 (2012), 사단법인 유공압건설기계학회[DOI]
  15. Dobrica, M. B, "Thermohydrodynamic Behavior of a Slider Pocket Bearing", J. Tribol, 128(2), pp.312~318 (2006)
  16. Cupillard, S, "3D Thermohydrodynamic Analysis of a Textured Slider", Tribol. Int, 42(10), pp.1487~1495 (2009)
  17. "ANSYS FLUENT User Guide, Release 14.0" (2011), ANSYS, Inc

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