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가속노화조건 하 연료접촉 고무오링의 수명예측 및 누유시험 연구

A Study on the Lifetime Estimation and Leakage Test of Rubber O-ring in Contacted with Fuel at Accelerated Thermal Aging Conditions

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주제분류기계공학

초록

As rubber products such as O-rings, which are also known as packings or toric joints, come in regular, long term contact with liquid fuel, they can eventually swell, become mechanically weakened, and occasionally crack; this diminishes both their usefulness and intrinsic lifetime and could cause leaks during the steady-state flow condition of the fuel. In this study, we evaluate the lifetime of such products through compression set tests of FKM, a family of fluorocarbon elastomer materials defined by the ASTM international standard D141; these materials have great compression, sunlight, and ozone resistance as well as a low gas absorption rate. In this process, O-rings are immersed in the liquid fuel of airtight containers that can be expressed as a compression set, and the liquid fuel leakage in a flow rig tester at variable temperatures over 12 months is investigated. Using the Power Law model, our study determined a theoretical O-ring lifetime of 2,647 years, i.e. a semi-permanent lifespan, by confirming the absence of liquid fuel leakage around the O-ring assembled fittings. These results indicate that the FKM O-rings are significantly compatible for fuel tests to evaluate long-term sealing conditions.

Abstract

As rubber products such as O-rings, which are also known as packings or toric joints, come in regular, long term contact with liquid fuel, they can eventually swell, become mechanically weakened, and occasionally crack; this diminishes both their usefulness and intrinsic lifetime and could cause leaks during the steady-state flow condition of the fuel. In this study, we evaluate the lifetime of such products through compression set tests of FKM, a family of fluorocarbon elastomer materials defined by the ASTM international standard D141; these materials have great compression, sunlight, and ozone resistance as well as a low gas absorption rate. In this process, O-rings are immersed in the liquid fuel of airtight containers that can be expressed as a compression set, and the liquid fuel leakage in a flow rig tester at variable temperatures over 12 months is investigated. Using the Power Law model, our study determined a theoretical O-ring lifetime of 2,647 years, i.e. a semi-permanent lifespan, by confirming the absence of liquid fuel leakage around the O-ring assembled fittings. These results indicate that the FKM O-rings are significantly compatible for fuel tests to evaluate long-term sealing conditions.

참고문헌 (6)

  1. Anderson, R. P., "Long Term Storage Stabilities of Liquid Fuels", Proc. of the 2nd International Conference on, pp.25~38 (1986)
  2. 민경일, "저장 환경에 따른 바이오디젤 혼합연료의 산화특성 규명 연구", 한국응용과학기술학회지, 30(4), pp.701~714 (2013), 한국응용과학기술학회
  3. Meeker, W.Q., "Statistical Methods for Reliability Data" (1998), John Wiley & Sons
  4. Nelson, W., "Accelerated Testing: Statistical Models, Test Plans, and Data Analyses" (1990), John Wiley & Sons
  5. Meeker, W. Q., "Service Life Prediction:Methodologies and Metrologies" (2001), American Chemical Society
  6. Alan, F., "Fuel and Fuel System Material Compatibility Test Program for a JP-8+100 Fuel, Vol. 1", pp.18~ (2001), Air Force Research Laboratory

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