본문 바로가기
KERD
논문KCI 등재

Tribological Improvement of Lubricants Using Silicone Rubber Powders in Hydrogen Compressors

1

조회

0

다운로드

2

인용

0

참고문헌

키워드

주제분류기계공학

초록

The development of eco-friendly alternative energy sources has become a global priority owing to the depletion of fossil fuels and an increase in environmental concerns. Hydrogen energy has emerged as a promising clean energy source, and hydrogen compressors play a crucial role in the storage and distribution of compressed hydrogen. However, harsh operating conditions lead to the rapid deterioration of conventional lubricants in hydrogen compressors, thereby necessitating the development of advanced lubrication technologies. This study introduces micrometer-sized silicone rubber powders as lubricant additives to enhance the lubrication performance of hydraulic oils in hydrogen compressors. We prepare silicone rubber powders by varying the ratio of the silicone rubber base to the curing agent and investigate their effects on interfacial properties, friction behavior, and wear characteristics. The findings reveal that the incorporation of silicone rubber powders positively influences the surface affinity, wettability, friction reduction, and wear resistance of the lubricants on the 304SS substrate. Moreover, we identify the optimal lubricant formulations, with a 15:1 ratio demonstrating the most effective friction reduction and a 5:1 ratio exhibiting the highest wear resistance. The controlled surface modification by the silicone rubber powder and the enhanced interfacial characteristics of the powder-containing lubricants synergistically contribute to the improved lubrication performance. These results indicate the potential of silicone rubber powder additives for the development of long-life lubrication solutions for hydrogen compressors and related applications, ultimately contributing to the advancement of sustainable energy technologies.

Abstract

The development of eco-friendly alternative energy sources has become a global priority owing to the depletion of fossil fuels and an increase in environmental concerns. Hydrogen energy has emerged as a promising clean energy source, and hydrogen compressors play a crucial role in the storage and distribution of compressed hydrogen. However, harsh operating conditions lead to the rapid deterioration of conventional lubricants in hydrogen compressors, thereby necessitating the development of advanced lubrication technologies. This study introduces micrometer-sized silicone rubber powders as lubricant additives to enhance the lubrication performance of hydraulic oils in hydrogen compressors. We prepare silicone rubber powders by varying the ratio of the silicone rubber base to the curing agent and investigate their effects on interfacial properties, friction behavior, and wear characteristics. The findings reveal that the incorporation of silicone rubber powders positively influences the surface affinity, wettability, friction reduction, and wear resistance of the lubricants on the 304SS substrate. Moreover, we identify the optimal lubricant formulations, with a 15:1 ratio demonstrating the most effective friction reduction and a 5:1 ratio exhibiting the highest wear resistance. The controlled surface modification by the silicone rubber powder and the enhanced interfacial characteristics of the powder-containing lubricants synergistically contribute to the improved lubrication performance. These results indicate the potential of silicone rubber powder additives for the development of long-life lubrication solutions for hydrogen compressors and related applications, ultimately contributing to the advancement of sustainable energy technologies.

참고문헌 (11)

  1. Qureshi, F., "Contemporary avenues of the Hydrogen industry : Opportunities and challenges in the eco-friendly approach", Environ. Res, 229, pp.115963~ (2023)
  2. Qureshi, F., "Latest eco-friendly avenues on hydrogen production towards a circular bioeconomy : Currents challenges, innovative insights, and future perspectives", Renew. Sust. Energ. Rev, 168, pp.112916~ (2022)
  3. Jia, X., "Study on the diaphragm fracture in a diaphragm compressor for a hydrogen refueling station", Int. J. Hydrog. Energy, 41, pp.6412~6421 (2016)
  4. Lee, S. J., "Evaluation of Scratch Characteristics of Diaphragm for Application of Hydrogen Compressor Parts", Tribol. Lubr, 39(5), pp.212~215 (2023)[DOI]
  5. Lee, S. J., "Influence of surface structure on friction and wear characteristics of silicone rubber for hydraulic rod seals", RSC Adv, 13, pp.33595~33602 (2023)
  6. Lee, S. J., "Effects of the etching process on the surface, friction and wear characteristics of silicone rubber coated with micro-sized ceramic particles", Soft Matter, 20, pp.1467~1474 (2024)
  7. Lee, S. J., "An Evaluation of the Tribological Characteristics of Diaphragm Plates for High-Pressure Hydrogen Gas Compressor Applications", Lubricants, 11, pp.411~ (2023)
  8. Segu, D. Z., "Synergistic influences of laser surface texturing and ZrO2-MoDTC hybrid nanofluids for enhanced tribological performance", Tribol. Int, 183, pp.108377~ (2023)
  9. Lee, S. J., "Friction and wear characteristics of polydimethylsiloxane under water-based lubrication conditions", Materials, 15, pp.3262~ (2022)
  10. Lee, S. J., "Tribological properties of microball-embedded polydimethylsiloxane under water-based lubrication conditions", J. Mech. Sci. Technol, 37, pp.4281~4289 (2023)
  11. Gosvami, N. N., "Mechanisms of antiwear tribofilm growth revealed in situ by single-asperity sliding contacts", Science, 348, pp.102~106 (2015)

관련 논문AI추천

이 간행물의 다른 논문 (5건)