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Evaluation of the structural integrity and fatigue life of a hydraulic accumulator used for marine diesel engine according to the thread root radius

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초록

A hydraulic accumulator can dampen the sudden pressure shock, pulsation, and pressure spike in marine diesel engines. During the operation of a hydraulic accumulator, the thread of its lower shell is subjected to concentrated stress. The purpose of this study is to numerically investigate the structural safety and fatigue life of a hydraulic accumulator according to the thread root radius and friction coefficient using three different models of the lower shells, with thread root radii of 0.1, 0.2, and 0.4 mm. The hydraulic accumulator was analyzed by a static analysis of the lower shell, upper shell, and thread, where stress is concentrated under a 300 bar pressure, using the finite element method. Results shows that the general primary membrane stress and primary bending stress do not exceed the allowable stress. Furthermore, fatigue life evaluation shows that the fatigue life increases with the thread root radius and friction coefficient under severe and abnormal service conditions of a hydraulic accumulator used for marine diesel engines.

Abstract

A hydraulic accumulator can dampen the sudden pressure shock, pulsation, and pressure spike in marine diesel engines. During the operation of a hydraulic accumulator, the thread of its lower shell is subjected to concentrated stress. The purpose of this study is to numerically investigate the structural safety and fatigue life of a hydraulic accumulator according to the thread root radius and friction coefficient using three different models of the lower shells, with thread root radii of 0.1, 0.2, and 0.4 mm. The hydraulic accumulator was analyzed by a static analysis of the lower shell, upper shell, and thread, where stress is concentrated under a 300 bar pressure, using the finite element method. Results shows that the general primary membrane stress and primary bending stress do not exceed the allowable stress. Furthermore, fatigue life evaluation shows that the fatigue life increases with the thread root radius and friction coefficient under severe and abnormal service conditions of a hydraulic accumulator used for marine diesel engines.

참고문헌 (8)

  1. 조성산, "엔진 커넥팅 로드 볼트의 유한요소 피로 평가", 한국자동차공학회 논문집, 16(4), pp.14~20 (2008), 한국자동차공학회
  2. MAN Diesel & Turbo, "Material specifications of twostroke, Hardened and Tempered Cr-Mo Steel S42Cr1", 382~383
  3. ASME, "ASME Boiler and Pressure Vessel Code, Section VIII, Division 2 2017 Edition", ~ (2017)
  4. ASME, "ASME Boiler and Pressure Vessel Code, Section III, Part D Properties(Metric) 2017 Edition", ~ (2017)
  5. Guideline for bolted joint design and analysis: Version 1.0, "K. H. Brown", Sandia National Laboratories, 1~47 (2008)
  6. M. Oliver, "Modeling threaded bolted joints in ANSYS workbench", ANSYS Advantage (2012)
  7. H. Xu, "Loading and contact stress analysis on the thread teeth in tubing and casing premium threaded connection", Mathematical Problems in Engineering, pp.1~11 (2014)
  8. S. G. Yasmin, "3-D finite element analysis of bolted joint using helical thread model", International Journal of Engineering Research &Technology, 2(12) (2013)

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