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기하학적 균형을 갖춘 금형에서 발생하는 성형품의 충전불균형에 관한 연구

A Study on the Filling Imbalance in a Geometrically Balanced Injection Mold

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키워드

주제분류기계공학

초록

Abstract

Simultaneous filling is a goal in plastic injection mold that has multi cavities. The moldings which have not been filled at the same time have undesired faults such as dimension inaccuracy, residual stress, law mechanical strength, etc. The best way to simultaneous fill is to be injected in a geometrically balanced runner system. In a general processing, however, in balanced runner system mold, filling imbalance would be observed in cavities. These phenomena result from molten polymer's characteristics and circumstances in balanced runner. In this study, the degree of filling imbalance(DFI) was defined for showing rate of filling imbalance in geometrically balanced injection mold that has 8 cavities. Before the main experiment, an injection molding simulation was conducted to know a pattern of filling imbalance with Moldflow software. There were somewhat differences between results of experiment and simulation about the filling imbalance. The reason for the difference was that the software have not concerned about a situation in a real flow channel. It was also investigated how the injection speed affected on filling imbalance in the experiment.

참고문헌 (13)

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  10. 제덕근, "다수 캐비티를 갖는 3매 구성형 사출성형에서의 충전 불균형", pp.752~755 (2003)
  11. D.K,Je, "Filling Imbalance in 3 Plate Type Injection Molds with Multi-Cavity", 21(6), pp.117~121 (2004)
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