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보증수리자료를 활용한 유압클러치시스템의 클러치마스터실린더 신뢰성 분석 사례연구

A Case Study of Reliability Assessment of CMC in Hydraulic Clutch System with Field Warranty Data

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주제분류산업공학

초록

This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder (CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability.

Abstract

This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder (CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability.

참고문헌 (12)

  1. 안해일, "보증분석을 위한 품질보증 기간 중 제품 교체율 추정 사례 연구", 산업경영시스템학회지, 35(2), pp.71~79 (2012), 한국산업경영시스템학회
  2. Kang, C., "Research of reliability assement through the analysis of filed data and Taguchi method about vehicle component problem", Journal of the Korean society of industrial application, 13(4), pp.211~217 (2010)
  3. Kim, J., "note on theoretical development and applications in reliability analysis using field data", Journal of the Korea Safety Management and Science, 3(4), pp.65~76 (2001)
  4. 김영복, "고장 보고율을 이용한 현장 수명자료 분포의 모수추정", 대한산업공학회지, 33(1), pp.52~60 (2007), 대한산업공학회
  5. Lawless, J., "Methods for estimation of failure distributions and rates from automobile warranty data", Lifetime Data Analysis, 1(3), pp.227~240 (1995)
  6. Lawless, J.F., "Analysis of Reliability and Warranty Claims in Products With Age and Usage Scales", Technometrics, 51(1), pp.14~24 (2009)
  7. 이상천, "Hydraulic Clutch System의 Mission Profile 및 내구시험모수 결정에 관한 연구", 대한기계학회논문집 A, 33(5), pp.521~528 (2009), 대한기계학회
  8. Lim, T., "Estimation of production reliability with incomplete field warranty data", Journal of the Korean Institute of Industrial Engineers, 28(4), pp.368~379 (2002)
  9. Nelson, W., "Hazard plotting of left truncated life data", Journal of Quality Technolog, 22(3), pp.230~232 (1990)
  10. Oh, Y.S., "Field data analyses with additional after warranty failure data", Reliability Engineering and System Safety, 72(1), pp.1~8 (2001)
  11. 박종훈, "고객의 지연보고를 고려한 보증수리내역자료에서의 고장률 추정", 산업공학(IE interfaces), 23(2), pp.176~181 (2010), 대한산업공학회
  12. Rai, B., "Hazard rate estimation from incomplete and unclean warranty data", Reliability Engineering and System Safety, 81(1), pp.79~92 (2003)

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