본문 바로가기
KERD
논문KCI 등재

손실 비용을 고려한 공정 파라미터 허용차 산출 : 망대 특성치의 경우

Tolerance Computation for Process Parameter Considering Loss Cost : In Case of the Larger is better Characteristics

0

조회

0

다운로드

0

인용

0

참고문헌

키워드

주제분류산업공학

초록

Among the information technology and automation that have rapidly developed in the manufacturing industries recently, tens of thousands of quality variables are estimated and categorized in database every day. The former existing statistical methods, or variable selection and interpretation by experts, place limits on proper judgment. Accordingly, various data mining methods, including decision tree analysis, have been developed in recent years. Cart and C5.0 are representative algorithms for decision tree analysis, but these algorithms have limits in defining the tolerance of continuous explanatory variables. Also, target variables are restricted by the information that indicates only the quality of the products like the rate of defective products. Therefore it is essential to develop an algorithm that improves upon Cart and C5.0 and allows access to new quality information such as loss cost. In this study, a new algorithm was developed not only to find the major variables which minimize the target variable, loss cost, but also to overcome the limits of Cart and C5.0. The new algorithm is one that defines tolerance of variables systematically by adopting 3 categories of the continuous explanatory variables. The characteristics of larger-the-better was presumed in the environment of programming R to compare the performance among the new algorithm and existing ones, and 10 simulations were performed with 1,000 data sets for each variable. The performance of the new algorithm was verified through a mean test of loss cost. As a result of the verification show, the new algorithm found that the tolerance of continuous explanatory variables lowered loss cost more than existing ones in the larger is better characteristics. In a conclusion, the new algorithm could be used to find the tolerance of continuous explanatory variables to minimize the loss in the process taking into account the loss cost of the products.

Abstract

Among the information technology and automation that have rapidly developed in the manufacturing industries recently, tens of thousands of quality variables are estimated and categorized in database every day. The former existing statistical methods, or variable selection and interpretation by experts, place limits on proper judgment. Accordingly, various data mining methods, including decision tree analysis, have been developed in recent years. Cart and C5.0 are representative algorithms for decision tree analysis, but these algorithms have limits in defining the tolerance of continuous explanatory variables. Also, target variables are restricted by the information that indicates only the quality of the products like the rate of defective products. Therefore it is essential to develop an algorithm that improves upon Cart and C5.0 and allows access to new quality information such as loss cost. In this study, a new algorithm was developed not only to find the major variables which minimize the target variable, loss cost, but also to overcome the limits of Cart and C5.0. The new algorithm is one that defines tolerance of variables systematically by adopting 3 categories of the continuous explanatory variables. The characteristics of larger-the-better was presumed in the environment of programming R to compare the performance among the new algorithm and existing ones, and 10 simulations were performed with 1,000 data sets for each variable. The performance of the new algorithm was verified through a mean test of loss cost. As a result of the verification show, the new algorithm found that the tolerance of continuous explanatory variables lowered loss cost more than existing ones in the larger is better characteristics. In a conclusion, the new algorithm could be used to find the tolerance of continuous explanatory variables to minimize the loss in the process taking into account the loss cost of the products.

참고문헌 (13)

  1. Chang, N. S., "Data mining in critical information technology for a successful intelligence management" (1999), Daechung Media
  2. Chien, C. F., "An empirical study of design-of-experiment data mining for yieldloss diagnosis for semiconductor manufacturing", Journal of intelligent manufacturing, 25(5), pp.961~972 (2014)
  3. 정광영, "의사결정나무를 이용한 다변량 공정관리 절차", 한국데이터정보과학회지, 26(3), pp.639~652 (2015), 한국데이터정보과학회[DOI]
  4. 김용준, "의사결정나무와 손실함수를 이용한 공정파라미터 허용차 설계에 관한 연구", 산업경영시스템학회지, 39(1), pp.123~129 (2016), 한국산업경영시스템학회
  5. 이현우, "TFT-LCD 산업에서의 품질마이닝 시스템", 품질경영학회지, 34(1), pp.13~19 (2006), 한국품질경영학회
  6. 이현우, "A Study on Data Mining Application Problem in the TFT-LCD Industry", 한국데이터정보과학회지, 16(4), pp.823~833 (2005), 한국데이터정보과학회
  7. Li, Z., "Data integration, data mining and visualization analysis of traditional Chinese medicine manufacturing process", China Journal of chinese materia medica, 39(15), pp.2992~ (2014)
  8. Purr, S., "Stamping Plant 4.0-Basics for the Application of Data Mining Methods in Manufacturing Car Body Parts", Key Engineering Materials, 639, pp.21~32 (2015)
  9. Ronowicz, J., "A data mining approach to optimize pellets manufacturing process based on a decision tree algorithm", European Journal of Pharmaceutical Sciences, 73(1), pp.44~48 (2015)
  10. 신승호, "데이터마이닝을 이용한 제조공정상의 품질관리에 관한 연구", 석사, 경영정보학과, pp.2013
  11. 심현식, "Data Mining Approach to the Causal Analysis of Product Faults In Multi-Stage PCB Manufacturing", International Journal of Precision Engineering and Manufacturing, 15(8), pp.1563~1573 (2014), 한국정밀공학회
  12. 심현식, "데이터마이닝 기법을 이용한 PCB 제조라인의 불량 혐의 공정 및 설비 분석", 정보처리학회논문지. 소프트웨어 및 데이터 공학, 4(2), pp.65~70 (2015), 한국정보처리학회[DOI]
  13. 우붕, "A Quality Management using Data Mining Techniques for Small and Medium Manufacturing Companies", 대한경영학회지, 25(9), pp.3579~3599 (2012), 대한경영학회

관련 논문AI추천

이 간행물의 다른 논문 (16건)