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Finite element analysis of multi-pass dry wire drawing process of steel cord for tire reinforcement considering Al2O3 inclusion

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주제분류기계공학

초록

This study aimed to evaluate the effect of non-metallic inclusions on ductile damage during the multi-pass dry wire drawing process for manufacturing steel cords for tire reinforcement. The multi-pass design for the high-carbon (0.92-wt%C) steel-cord wire drawing process was carried out using an isothermal pass schedule to achieve a uniform wire temperature. The proposed drawing process reduced the wire diameter from 3.550 to 1.999 mm. The spherical non-metallic inclusion of Al2O3 was located at the center of a steel wire rod. The influence of the Al2O3 inclusion size on the effective strain and ductile damage during the ninth pass dry drawing process was investigated using finite element analysis. As the size of the Al2O3 inclusions increased, the effective strain, hydrostatic stress, and critical damage values inside the wire in contact with the inclusions increased as well.

Abstract

This study aimed to evaluate the effect of non-metallic inclusions on ductile damage during the multi-pass dry wire drawing process for manufacturing steel cords for tire reinforcement. The multi-pass design for the high-carbon (0.92-wt%C) steel-cord wire drawing process was carried out using an isothermal pass schedule to achieve a uniform wire temperature. The proposed drawing process reduced the wire diameter from 3.550 to 1.999 mm. The spherical non-metallic inclusion of Al2O3 was located at the center of a steel wire rod. The influence of the Al2O3 inclusion size on the effective strain and ductile damage during the ninth pass dry drawing process was investigated using finite element analysis. As the size of the Al2O3 inclusions increased, the effective strain, hydrostatic stress, and critical damage values inside the wire in contact with the inclusions increased as well.

참고문헌 (7)

  1. U. T. Riedel, "Finite element modelling of the effect of non-metallic inclusions in metal forming processes", Computa-tional Materials Science, 16(1-4), pp.32~38 (1999)
  2. K. Yoshida, "FEM analysis of wire breaks in drawing of su-perfine wire with an inclusion", Wire Journal International, 33(3), pp.102~107 (2000)
  3. S. -B. Son, "A numerical approach on the inclusion effects in ultrafine gold wire drawing process", Engineering Failure Analysis, 18(5), pp.1272~1278 (2011)
  4. S. Norasethasopon, "Influences of inclusion shape and size in drawing of copper shaped-wire", Journal of Materials Processing Technology, 172(3), pp.400~406 (2006)
  5. S. -K. Lee, "Evaluation of axial surface residual stress in 0.82-wt% car-bon steel wire during multi-pass drawing process consider-ing heat generation", Materials & Design, 34, pp.363~371 (2012)
  6. S. -K. Lee, "Pass schedule of wire drawing process to prevent delamination for high strength steel cord wire", Materials & Design, 30(8), pp.2919~2927 (2009)
  7. H. -H. Jo, "Pass schedule design system in the dry wire-drawing process of high carbon steel", Proceedings of the Institution of Me-chanical Engineers Part B Journal of Engineering Manufac-ture, 216(3), pp.365~373 (2002)

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